We design and produce complete scaffolding production line, to produce metal scaffolding boards and planks. Our scaffolding board rollforming lines are capable to produce the scaffolding board, plank and platform with different dimensions. The line starts directly from the coil material and the end product is ready to use scaffolding board or scaffolding platform. We can also supply the complete line to produce the pipes of scaffolding.
Scaffolding Board Production Line is consisting of the following equipment:
- Coil Decoiler or Uncoiler machine
- Coil Loading Device
- Straightening Machine
- Servo Feeder
- Eccentric Press
- Punching Tools or Die-set
- Rollforming Line
- Stacking Unit.
Scaffolding plank rollfroming line can work with different coil weights starting from 3 ton up to 15 tons. The scaffolding board thickness is usually between 1,5-3,0 mm. The rollforming line is suitable for the production of scaffolding boards with 100-600 mm width.
Roll Forming Process
The main part of the scaffolding board production line is rollforming process. The line starts with the loading of the new coil onto the decoiler machine. Coil loading car or coil loading device is loading the coil onto the decoiler and Decoiler starts the uncoiling of the coil. At the next stages, straightener servo feeder machine is straightening the material feeds the material to the eccentric press. The press is punching the holes on the scaffolding board and cut at a required length.
Further, the cut material is fed to the rollforming machine for the final forming. Rollforming machine makes the scaffolding planks from the sheet material using different rollers. The last operation is the stacking unit, which stacks the ready platforms properly.
Scaffolding Board Sizes
Our scaffolding board rollforming lines are suitable to produce the scaffolding boards with 1,5 to 3 mm thickness. The width of the planks can be between 100-600 mm. For the pipes of scaffolding structure separate line is required. We can supply the both solutions for the production of scaffolding board and pipes.
Adjustment of the Line
Our scaffolding manufacturing line is adjustable to produce the scaffolding boards with various sizes. Usually the companies produce the scaffolding planks with 100-600 mm width. One line can produce all these sizes. The adjustment is possible on the control screen. The operator just selects the required width and the rollforming rollers are repositioning automatically. The adjustment of the line from one to another type takes only 10 seconds.
Control of the Line
We use a special Schneider Software to control the line completely. The operator gives the commands from the operator panel to start the operation. Is is enough to input the coil features and the sizes. The line becomes ready to start the process with the given specifications. All process is automatic and no any human intervention is needed.